A New Era in Smart Process Monitoring
MV900
The MV900 is a process monitoring system that analyzes sensor signals in real time on metal forming sites to monitor product and equipment conditions. During forming, equipment pressure is monitored to stop machines instantly when defects occur, preventing continuous defects. Combined with sensors and AI, MV900 tracks changes in 4M, power, and equipment conditions for real-time production management. Power data also enables carbon emission calculation per product, supporting ESG compliance.
Key Features
- 01
Hybrid & Multi
Easily adaptable: integrate various sensors and apply instantly to new equipment or changing factory environments
- 02
AI-Based Equipment Condition Monitoring
Real-time AI detection of 4M and equipment changes for predictive maintenance and quality control
- 03
Monitor power consumption and assess carbon emissions.
Product-level carbon calculation for easier, more precise ESG reporting and sustainable management.
Expected Benefits
Cut Die Costs
·Extend die life through smart monitoring·Secure optimal forming-condition data and reduce reliance on skilled workers
Predictive Equipment Maintenance
·Instant detection of equipment issues
Lower defect rate
·Real-time monitoring to prevent defects before they occur·Automatic production counting·Production status visualization·Real-time equipment status checks
Lower energy costs.
·AI analyzes power usage to reduce electricity costs·Power usage monitoring / factory management AI agent·Ways to cut basic and usage charges
Streamline ESG management
·Automatically track energy consumption and carbon emissions·Calculate carbon emissions through automatic power data integration
Key Functions
- 01
Defect Monitoring
·Detects defect factors such as short material feed and transfer position errors in real time·Stops the machine with an instant warning alarm to block chain defects·Detects subtle anomaly signals that could lead to die damage in advance - 02
Die Damage Detection
·Instant die damage detection·Fully prevents further die damage and secondary damage - 03
Equipment Anomaly Detection
·Blocks operation in advance when die setup has not been completed correctly·Detects equipment malfunctions and abnormal conditions in real time to maximize process safety - 04
Die Lifecycle Tracking
·Systematically records real-time stroke counts and usage history of installed dies·Alarm when the replacement time is reached - 05
Production Item Tracking
·Easily add registered product codes and manage them systematically - 06
Emergency Equipment Stop
·Sends an immediate stop command to the machine when a defect or die anomaly is detected·Instantly shows where the anomaly occurred, greatly reducing root-cause analysis and recovery time - 07
Quick Access
·Loads monitoring parameters when a product is selected - 08
Envelope Curve Generation
·High-quality detection performance through an easy-to-use interface
Product Specification
* Specifications are subject to change without prior notice
Display
15” Touch I/F
OS
Windows IoT 10
Size
393x317x74 (WxHxD)
Power input
DC12V
No. of channels
8 channels
Communication
Wifi, 1 x Ethernet, 2 x USB 2.0
Cycle signal input
Proximity sensor or Encoder
I/O
Input 4 ports, Output 6 ports